Controlled Manufacturing Flow
A linear and auditable process designed to guarantee technical consistency in high-volume productions.
Traceability and Total Control
We have standardized our operation into 6 critical stages. Each phase has specific validation points to ensure that the final result strictly complies with what was approved.
Design and Technical Definition
Definition of colors, cuts, logos, sizing, and technical specifications according to institutional image and operational requirements.
Control Points
- Brand manual validation
- Digital technical sheet approval
- Definition of trims and finishes
Fabric and Material Selection
Technical selection of fabrics and trims based on usage conditions, durability, comfort, and budget. We prioritize certified suppliers.
Control Points
- Weight and dyeing verification
- Wash fastness tests
- Technical supplies certification
Sample Development and Validation
Development of physical prototypes to validate design, fit, and finishes before starting mass production.
Control Points
- Fitting test
- Embroidery and print review
- Master sample signature
Industrial Cutting and Manufacturing
Scaled production with controlled flows. Automated cutting and specialized sewing guarantee consistency throughout the batch.
Control Points
- Computerized plotting and cutting
- In-line sewing inspection
- Thread trimming review
Final Quality Control
Systematic post-production inspections to ensure compliance with specifications and the approved measurement table.
Control Points
- 100% measurement audit
- Visual finish review
- Validation against master sample
Packaging and Coordinated Delivery
Organized packaging to facilitate client's internal distribution. Logistics coordination for deliveries in Lima and provinces.
Control Points
- Labeling by name/area
- Resistant packaging for transport
- Remission guide and conformity
Certified Textile Manufacturing for Companies
LIVIO operates under strict industrial standards. Our infrastructure allows us to fulfill volume contracts with the same technical precision as a pilot order.
Direct Manufacturer
No intermediaries. We control the entire value chain in our own plant, guaranteeing traceability and competitive prices.
Technical Standardization
Use of digital patterns and strict technical sheets to ensure that today's replenishment is identical to last year's order.
Industrial Warranty
Total backing on manufacturing. Our quality policy commits us to replace any garment with manufacturing defects.
National Logistics
Experience in complex distribution. We handle consolidated or fragmented orders for companies with multiple branches throughout Peru.
Why does an industrial process make the difference?
In the Peruvian context, the choice between industrial production and informal manufacturing directly impacts hidden costs and final quality.
Informal or Subcontracted Production
- Without fabric traceability nor batch control
- Measurement variability among garments of the same order
- No formal warranty nor replacement capacity
- Risk of non-compliance with contractual deadlines
Industrial Manufacturing (LIVIO)
- Documented quality control at every stage
- Digital patterns for 100% consistency
- Industrial warranty with replacement capacity
- Delivery schedules guaranteed by contract
The lowest initial cost can turn out to be the most expensive.
Reworks, returns, and damage to institutional image are hidden costs of informality.
Start your project with industrial standards
We guarantee the consistency your company needs. Request a technical quote today.